INFRASTRUCTURE
All grades of Steel and Alloy Steel castings:
MELTING UNIT INFRASTRUCTURE :
- Electric Induction Furnace from Electrotherm (India) Ltd.
- 450 KW, 1000HZ, 500 Kg, 2 Pots.
- Production capacity 300 M.T / month.
- Casting Range, Casting weighing 0.5kg to 150 kg.
MOULDING :
- Pin Lift Molding machine- 4 Nos.
- Hand moulding in green sand, Co2 and No-bake sand.
- Shell moulding.
- Pneumatic moulding machines - 4 Nos.
CORE SHOP:
- Two nos.core sand mixers
- CO2 process core, Airset (No bake) and oil cores.
SAND PREPARATION :
- We have 2 mullers of 250 kg capacity each along with sand sieves.
PATTERN SHOP :
We have a in-house pattern shop.We also have a strong relationship with specialist local pattern makers.
TESTING AND INSPECTION FACILITIES:
Spectromax Spectrometer for chemical analysis of every heat. Detailed records of each heat with full traceability is maintained
Tensile, elongation and Impact Testing
Microstructure testing machine with photo-grabbing capability
Ultrasonic, X-ray and die penetrant tests can also be conducted with detailed reports
We are always open for any 3rd party inspection of our facilities and products!
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ALL GRADES OF IRON CASTINGS:
MELTING UNIT :
550 kw / 500 kg Medium Frequency Induction Furnace from "INDUCTOTHERM"
( 2 Crucible of 500 kg each).
MOULDING :
- Sand plant with 17 ton/hr capacity.
- Pneumatic moulding machines:-
- 600,450 & 300 capacity.
- with moulding boxes of 850 x 700mm, 600 x 700mm
- 500 x 600mm & height of 150mm to 300mm.
Compressors:
- 225 CFM Chicago pneumatic make.
- 125 CFM Chicago pneumatic make.
- Intensive sand muller with 500kg capacity-2 Nos.
- Monorail pouring
- Hand Moulding facility with 2 ton crane. Maximum weight for single casting upto 200 kg.
FETTLING SECTION :
- Shot blasting Machine - 2 Nos
- Pedestal Grinder - 10 Nos.
- Hand Grinders - 10 Nos.
CORE SHOP :
- 150 Kg Sand Mixer.
- Shell core oven 3 Nos
- No- bake core facility.
- Co2 core facility.
HEAT TREATMENT :
- One Ton - 1Nos
- Three Ton - 1Nos
PRODUCTION CAPACITY :
300 Tons per month for all grades of castings manufactured by us.
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